Screen printing vs UV printing

Screen Printing vs UV Printing Which Is Right for You Krayon +254 722 376 151

Screen printing vs UV printing

Screen Printing vs UV Printing: The Complete Comparison Guide

Screen printing vs UV printing — which printing method is right for your business? The answer depends on your project requirements, quantity, budget, and materials. Screen printing is a traditional method that pushes ink through mesh screens onto fabric or paper, making it ideal for large-volume orders of t-shirts, posters, and apparel. UV printing is a modern digital process that uses ultraviolet light to instantly cure ink onto virtually any surface — including plastic, glass, metal, and wood — offering full-colour, photorealistic results with no minimum order. At Krayon Enterprises in Nairobi CBD, we specialise in professional UV printing services for pens, bottles, trophies, phone cases, and more — with no minimum order and same-day turnaround. WhatsApp +254 722 376 151 for a quote.


What Is Screen Printing?

Screen printing is a traditional printing technique that uses a mesh screen, stencil, and squeegee to transfer ink onto a substrate. For each colour in the design, a separate screen is created with areas blocked off where ink should not pass through. Ink is then pushed through the open mesh onto the material, building up the design layer by layer.

How Screen Printing Works

Step 1: A screen is stretched over a frame.
Step 2: A stencil is created on the screen, blocking areas where ink should not pass.
Step 3: Ink is placed on the screen.
Step 4: A squeegee pushes the ink through the open mesh onto the substrate.
Step 5: The process is repeated for each colour in the design.
Step 6: The printed material is passed through a dryer to cure the ink.

Best Uses for Screen Printing

  • T-shirts, hoodies, and apparel

  • Fabric and textiles

  • Posters and paper products

  • Bags and tote bags

  • Large-volume orders (100+ pieces)


What Is UV Printing?

UV printing is a modern digital printing process that uses ultraviolet (UV) light to instantly cure ink as it is printed onto a surface. UV-curable inks contain photoinitiators that react to UV light, triggering a chemical reaction called photopolymerisation — transforming liquid ink into a solid, durable film in milliseconds.

How UV Printing Works

Step 1: Your digital design is prepared for printing.
Step 2: Using piezoelectric printheads, UV-curable ink is deposited onto the substrate.
Step 3: UV LED lamps instantly cure the ink through photopolymerisation.
Step 4: The print is touch-dry, scratch-resistant, and waterproof — ready for immediate handling.

Best Uses for UV Printing

  • Plastic, glass, metal, wood, and ceramic products

  • Pens, bottles, phone cases, and trophies

  • Corporate gifts and promotional merchandise

  • Signage, displays, and packaging

  • Low to medium volumes (1 to 1,000+ pieces)


Key Differences at a Glance

Feature Screen Printing UV Printing
Print Quality Bold, solid colours Photorealistic, full-colour
Setup Cost High — screens for each colour Zero — digital process
Minimum Order Usually 100+ pieces 1 piece — no minimum
Material Compatibility Fabric, paper, textiles Almost any surface
Colour Capability Limited — each colour requires a new screen Full-colour — no limitations
Durability Good on fabric Excellent — scratch & fade-resistant
Waterproof Limited Yes — fully waterproof
Detail Good — but limited Exceptional — fine detail
Turnaround 5-10 business days Same-day available
Cost Per Unit Low at scale Competitive for small runs
Design Changes Costly — new screens required Free — instant digital changes

Detailed Comparison

1. Print Quality

Screen Printing: Produces bold, vibrant, opaque colours that stand out on fabric. However, it is limited to solid colours and simple gradients. Complex designs with many colours require multiple screens, which increases cost and complexity.

UV Printing: Delivers photorealistic, full-colour prints with no colour limitations. UV printing captures gradients, fine details, and complex artwork with exceptional clarity. It produces sharp, crisp text and images that look like photographs.

2. Setup Costs

Screen Printing: Requires significant setup costs. Each colour in your design needs a separate screen, which costs KSh 1,500 – KSh 6,000 each. A 4-colour design may cost KSh 6,000 – KSh 24,000 in setup fees before printing a single item. Setup costs are high but amortised over large quantities.

UV Printing: Zero setup costs. UV printing is a digital process — your design is printed directly from a file. There are no screens, plates, or stencils to create. This makes UV printing economical for small batches and one-off items.

3. Minimum Order Quantities

Screen Printing: High setup costs make screen printing uneconomical for small orders. Most screen printers require minimum orders of 100+ pieces to make the setup worthwhile.

UV Printing: No minimum order. You can print a single item or thousands with the same quality and no setup fees. This makes UV printing ideal for small businesses, start-ups, and personalised products.

4. Material Compatibility

Screen Printing: Best suited for fabric and textiles — t-shirts, hoodies, caps, and bags. Can also print on paper, plastics, and metals, but requires specialised inks and equipment.

UV Printing: Prints on virtually any surface — plastic, glass, metal, wood, ceramic, acrylic, leather, paper, and more. UV printing can print on flat, curved, and irregular surfaces, including cylindrical objects like bottles and pens.

5. Colour Capability

Screen Printing: Each colour requires a separate screen. A 4-colour design needs 4 screens. Adding a 5th colour means creating another screen. This limits the number of colours you can use economically.

UV Printing: Full-colour — no colour limitations. UV printing supports CMYKWV (Cyan, Magenta, Yellow, Black, White, Varnish). You can print photorealistic images, gradients, and complex designs with unlimited colours. White ink allows printing on dark or transparent surfaces.

6. Durability

Screen Printing: Good durability on fabric. The ink bonds into the fibres and can withstand multiple washes. However, screen printing on hard surfaces is less durable.

UV Printing: Excellent durability — scratch-resistant, fade-proof, and waterproof. The UV-cured ink forms a hard, protective layer that withstands handling, washing, and outdoor conditions. UV prints on hard surfaces can last 2-5 years or more.

7. Turnaround Time

Screen Printing: 5-10 business days for design preparation, screen creation, printing, and drying. Setup time is significant, especially for multi-colour designs.

UV Printing: Same-day turnaround available. The instant curing means there is no drying time — prints are ready immediately. Digital setup means no waiting for screens.

8. Cost Per Unit

Screen Printing: Low cost per unit at scale. Setup costs are spread across hundreds or thousands of items. For quantities of 100+, screen printing becomes very cost-effective.

UV Printing: Competitive for small to medium runs. With zero setup costs, UV printing is economical for 1-500 pieces. Per-unit cost decreases with volume but remains competitive for medium runs.

9. Design Changes

Screen Printing: Costly and time-consuming to change a design. Each change requires creating new screens — starting the process from scratch. This makes revisions expensive.

UV Printing: Instant and free. Changing a design is as simple as updating the digital file. You can revise colours, text, or artwork instantly with no additional cost.


Cost Comparison

Factor Screen Printing UV Printing
Setup Fees KSh 1,500 – KSh 6,000 per colour Zero
Setup Time 1-3 days Minutes
Cost for 1 Item KSh 5,000 – KSh 20,000+ KSh 100 – KSh 500
Cost for 100 Items KSh 200 – KSh 500 each KSh 300 – KSh 800 each
Cost for 1,000 Items KSh 50 – KSh 200 each KSh 200 – KSh 500 each

Prices are estimates and vary based on product, design, and supplier.


When to Choose Screen Printing

Screen printing is best when:

  • You need 100+ pieces (large-volume orders)

  • You are printing on fabric or textiles

  • Your design uses 1-4 solid colours

  • Your design does not require fine detail or gradients

  • You have time for a 5-10 day turnaround

  • You want bold, opaque colours on dark fabric

  • You are operating on a tight per-unit budget

Best Products for Screen Printing

  • T-shirts, hoodies, and caps

  • Bags and tote bags

  • Posters and paper products

  • Team uniforms and sportswear

  • Promotional apparel


When to Choose UV Printing

UV printing is best when:

  • You need 1-500 pieces (small to medium orders)

  • You are printing on hard surfaces (plastic, glass, metal, wood)

  • Your design is full-colour with gradients and fine detail

  • You need photorealistic quality

  • You want same-day turnaround

  • You don’t want setup costs

  • You may need to change designs easily

Best Products for UV Printing

  • Pens and promotional products

  • Bottles, mugs, and drinkware

  • Phone cases and electronics accessories

  • Awards, trophies, and plaques

  • Corporate gifts and merchandise

  • Signage, displays, and packaging


Screen Printing vs UV Printing: Which Should You Choose?

Need Recommendation
T-shirts and apparel (100+ pieces) Screen Printing
T-shirts and apparel (small batch) UV Printing (DTF)
Plastic, glass, metal, or wood products UV Printing
Full-colour photorealistic designs UV Printing
Large-volume fabric printing Screen Printing
Corporate gifts and promotional products UV Printing
Same-day turnaround UV Printing
No minimum order UV Printing
Bold, simple designs on fabric Screen Printing
Customised or personalised items UV Printing

Frequently Asked Questions

What is the difference between screen printing and UV printing?

Screen printing uses mesh screens to push ink onto fabric or paper. UV printing uses UV light to instantly cure ink onto virtually any surface. Screen printing is best for large-volume fabric printing. UV printing is best for small to medium runs on hard surfaces.

Which is better — screen printing or UV printing?

It depends on your needs. Screen printing is better for large-volume fabric printing with simple designs. UV printing is better for small to medium runs on hard surfaces with full-colour, photorealistic designs.

Is UV printing cheaper than screen printing?

For small quantities (1-100 pieces), UV printing is cheaper due to zero setup costs. For large quantities (100+ pieces), screen printing becomes cheaper per unit.

Can UV printing replace screen printing?

UV printing has replaced screen printing for many applications — especially on hard surfaces and small runs. However, screen printing remains the better choice for large-volume fabric printing.

Can screen printing print full-colour designs?

Screen printing can print full-colour designs, but each colour requires a separate screen. This makes full-colour screen printing expensive and time-consuming.

Can UV printing print on fabric?

Yes, but not directly on all fabrics. UV printing works well on coated fabrics and banners. For soft fabrics like cotton, UV DTF transfers are a better option.

How long does screen printing take?

Screen printing typically takes 5-10 business days from design to delivery. Setup time for screens is significant.

How long does UV printing take?

UV printing offers same-day turnaround. The instant curing means no drying time, and digital setup means no waiting for screens.

Which method is more durable?

UV printing is more durable on hard surfaces — scratch-resistant, waterproof, and fade-proof. Screen printing is durable on fabric, with ink bonding into fibres.

Do I need a minimum order for screen printing?

Most screen printers require minimum orders of 100+ pieces to make setup costs worthwhile.

Do I need a minimum order for UV printing?

No — UV printing has no minimum order. You can print a single item or thousands.

Can I change my design after printing starts?

Screen printing does not allow changes once screens are made. UV printing allows instant changes to the digital file.

Which method is more environmentally friendly?

UV printing is more environmentally friendly. UV inks contain no volatile organic compounds (VOCs), while screen printing inks often contain solvents.

Why choose Krayon for UV printing?

We offer professional UV printing, no minimum order, same-day turnaround, Nairobi CBD location, competitive pricing, and expert design support.


Get Started with Krayon Today

Ready to experience professional UV printing in Nairobi? At Krayon, we combine technical expertise, premium quality, and exceptional customer service to deliver UV printing that impresses and lasts.

Contact Us

📱 WhatsApp us: +254 722 376 151

📍 Location: Lords House near Khoja Roundabout, Nairobi CBD, Kenya

📞 Phone: +254 722 376 151

📧 Email: sales@krayon.co.ke | info@krayone.com

🌐 Website: krayon.co.ke


Get a Quote

Ready to create professional UV prints for your business? Chat with us directly on WhatsApp for pricing, turnaround time, and minimum order quantities.

WhatsApp us: +254 722 376 151

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